Gukora CNC Niki?
Imashini ya CNC nuburyo bwo gukora bukoresha igenzura rya mudasobwa kugirango ikore kandi ikoreshe imashini nogukata ibikoresho kugirango bibe ibikoresho - urugero, ibyuma, plastike, ibiti, ifuro, ibihimbano, nibindi - mubice byabigenewe.Mugihe gahunda yo gutunganya CNC itanga ubushobozi nibikorwa bitandukanye, amahame shingiro yimikorere akomeza kuba umwe muribyose.
Igikorwa cyo gutunganya CNC gikwiranye ninganda zinyuranye, zirimo ibinyabiziga, ikirere, ubwubatsi, n’ubuhinzi, kandi bigashobora gukora ibicuruzwa bitandukanye, nka frame ya autombile, ibikoresho byo kubaga, moteri yindege, ibikoresho nibindi.Inzira ikubiyemo serivisi zitandukanye zikoreshwa na mudasobwa igenzurwa-harimo imashini, imiti, amashanyarazi n’ubushyuhe-bikuraho metero zikenewe mu kazi kugirango bitange igice cyabigenewe cyangwa ibicuruzwa.
Nigute Imashini ya CNC ikora?
Uburyo bwibanze bwo gutunganya CNC burimo ibyiciro bikurikira:
Gutegura icyitegererezo cya CAD
Guhindura dosiye ya CAD muri gahunda ya CNC
Gutegura imashini ya CNC
Gukora ibikorwa byo gutunganya
Iyo sisitemu ya CNC ikora, gukata kwifuzwa gutegurwa muri software hanyuma bigategekwa kubikoresho hamwe nimashini bihuye, bikora imirimo yibipimo nkuko byagenwe, nka robo.Muri porogaramu ya CNC, generator yerekana kode muri sisitemu yumubare akenshi izakeka ko uburyo butagira inenge, nubwo bishoboka ko habaho amakosa, bikaba binini igihe cyose imashini ya CNC iyobowe no guca mu cyerekezo kirenze icyarimwe.Gushyira igikoresho muri sisitemu yo kugenzura imibare igaragazwa nuruhererekane rw'inyongera zizwi nka porogaramu igice.
Hamwe nimashini igenzura imibare, porogaramu zinjizwa hakoreshejwe amakarita ya punch.Ibinyuranye, porogaramu zimashini za CNC zigaburirwa mudasobwa binyuze muri clavier nto.Porogaramu ya CNC igumishijwe mububiko bwa mudasobwa.Kode ubwayo yanditswe kandi ihindurwa nabashinzwe porogaramu.Kubwibyo, sisitemu ya CNC itanga ubushobozi bwagutse bwo kubara.Icyiza muri byose, sisitemu ya CNC ntabwo ihagaze neza kuva ibisubizo bishya bishobora kongerwa kuri progaramu zabanje kubaho binyuze kode ivuguruye.
Ubwoko bwibikorwa bya CNC Imashini CNC Guhindura
CNC Guhindura ni uburyo bwo gutunganya bukoresha ibikoresho byo gukata ingingo imwe kugirango ukure ibikoresho mubikorwa bizunguruka.Ubushobozi bukoreshwa muburyo bwo guhinduka burimo kurambirana, kureba, gutobora, no gukata urudodo.Imashini zumusarani, ibice byaciwe mubyerekezo bizenguruka hamwe nibikoresho byerekana.Hamwe na tekinoroji ya CNC, gukata gukoreshwa nu musarani bikorwa neza kandi byihuse.Imisarani ya CNC ikoreshwa mugukora ibishushanyo bigoye bidashoboka kuri verisiyo yimashini ikoreshwa.Muri rusange, imikorere yo kugenzura CNC ikoreshwa ninganda na lathes birasa.Kimwe na insyo za CNC, imisarani irashobora kuyoborwa na G-code cyangwa code yihariye.Nyamara, imisarani myinshi ya CNC igizwe namashoka abiri - X na Z.
CNC Milling
CNC Milling nuburyo bwo gutunganya bukoresha ibikoresho bizunguruka ingingo nyinshi zo gukuraho ibikoresho mubikorwa.Uruganda rwa CNC rushobora gukora kuri porogaramu rugizwe numubare-ninyuguti zishingiye ku nyobora ziyobora ibice acorss intera zitandukanye.Porogaramu ikoreshwa kumashini isya irashobora gushingira kuri Gode cyangwa ururimi rudasanzwe rwatejwe imbere ruzana itsinda, S-m-cos igizwe na sisitemu-axis eshatu (X, Y na Z), nubwo urusyo rushya rushobora kwakira amashoka atatu yinyongera.Ubushobozi bukoreshwa muburyo bwo gusya burimo gusya-gukata mu maso, hejuru yubuso hamwe na cavitite-munsi-munsi ya cavitite mu kazi-na periferiya yo gusya-gukata ibyobo byimbitse, nk'ahantu hamwe n'udodo, mubikorwa.
Imashini ya Axis
Imashini ya 3, 4, cyangwa 5 isobanurwa bijyanye numubare wicyerekezo igikoresho cyo gukata gishobora kwimuka, ibi kandi bigena ubushobozi bwimashini ya CNC kwimura igihangano nigikoresho.3-axis yo gutunganya ibigo irashobora kwimura ibice mubyerekezo X na Y hanyuma igikoresho kikazamuka hejuru no hepfo ya Z- axis, mugihe kuri 5 axis imashini ikora, igikoresho gishobora kunyura hejuru ya X, Y na Z umurongo kimwe kimwe Kuzenguruka kuri A na B ishoka, ituma umutemeri ashobora kwegera igihangano kuva icyerekezo icyo aricyo cyose.Gukora axis 5 bitandukanye no gutunganya impande 5.Kubwibyo, 5 axis ya CNC yo gutunganya yemerera iinfinte ibishoboka byimashini zakozwe.Gutunganya hejuru yubutaka, gutunganya imiterere idasanzwe, gutunganya ubusa, gukubita, gukata oblique, hamwe nibindi bidasanzwe birashobora kuba hamwe na 5 axis ya CNC yo gutunganya.
Imashini yo mu Busuwisi
Gutunganya ubwoko bwu Busuwisi byitwa gutunganywa nu musarani wo mu Busuwisi cyangwa umusarani wikora mu Busuwisi, ni uruganda rugezweho rushobora kubyara uduce duto cyane vuba kandi neza.
Imashini yo mu Busuwisi ikora mu kugaburira ibibari binyuze mu kuyobora bushing, ishyigikira byimazeyo ibikoresho kuko igaburira ahantu hakoreshwa imashini.
Ugereranije na traidtional yihuta yimisarani yo mu Busuwisi ifite ubushobozi budasanzwe bwo gukora ibice bito cyane, byuzuye muburyo bwihuse.Ihuriro ryibisobanuro bihanitse hamwe nubunini bwinshi butuma imashini zo mu Busuwisi ari igikoresho cy’ibikoresho by’amaduka bigomba kubyara ingano nini y’ibice bito kandi bigoye bifite intera nto yo kwibeshya.
Ibikoresho Byakoreshejwe muri CNC Imashini
Mugihe hariho ibikoresho byinshi ushobora gukoresha mumashini ya CNC, ibikoresho bikoreshwa cyane ni:
Aluminiyumu
60 Al 6061-T6
60 Al6063-T6
70 Al7075-T6
50 Al5052
20 Al2024
Ibyuma bidafite ingese:
Steel Ibyuma bitagira umwanda 303/304
Steel Ibyuma bitagira umwanda 316 / 316L
Steel Ibyuma bitagira umwanda 420
Steel Ibyuma bitagira umwanda 410
Steel Ibyuma bitagira umwanda 416
Steel Ibyuma bitagira umwanda 17-4H
Steel Ibyuma bitagira umwanda 18-8
Plastike:
● POM (Delrin), ABS (Acrylonitrile Butadiene Styrene)
● HDPE, Nylon (PA), PLA, PC (Polyakarubone)
PEEK (Polyether Ether Ketone)
● PMMA (Polymethyl Methacrylate cyangwa Acrylic)
PP (Polypropilene)
PTFE (Polytetrafluoroethylene)
Umuringa n'umuringa:
Umuringa 260
Umuringa 360
90 H90, H80, H68, H62
Amashanyarazi ya karubone:
● Icyuma 1018, 1024, 1215
● Icyuma 4140, 4130
● Icyuma A36…
Amavuta ya Titanium:
● Titanium (Icyiciro cya 2)
● Titanium (Icyiciro cya 5)
CNC Kurangiza na Nyuma yo gutunganya
Kurangiza isura nintambwe yanyuma yo gutunganya CNC.Kurangiza birashobora gukoreshwa mugukuraho inenge nziza, kunoza isura yibicuruzwa, gutanga imbaraga ninyongera, guhindura amashanyarazi, nibindi byinshi.
● Nka mashini
● Anodizing (Ubwoko bwa II & Ubwoko bwa III)
Ating Ifu
Amashanyarazi
Ast Guturika amasaro
● Tumbled
● Passivation
Filime ya Shimi (Chromate Conversion Coating)
Reba Ingero Zimwe Mubice Byimashini bya CNC
Uburyo bwo Gutumiza CNC Ibice Byimashini Biturutse Kumashini Yinyenyeri
Ihinduka ryihuse:Ibitekerezo byihuse kuri RFQ mumasaha 24.Ukoresheje imashini za CNC zigezweho, Star Machining itanga ibice byukuri, byihuse byihuta mugihe cyiminsi 10.
Icyitonderwa:Imashini yinyenyeri itanga amahitamo atandukanye yo kwihanganira ukurikije ISO 2768 ndetse irushijeho gukomera nkuko ubisabwa.
Guhitamo ibikoresho:Hitamo mubikoresho birenga 30 byuma na plastike nkuko ubikeneye.
Kurangiza Custom:Hitamo mubintu bitandukanye o birangirira ku byuma bikomeye na plastike, byubatswe kugirango bisobanurwe neza.
Inararibonye:Ba injeniyeri bacu b'inararibonye bazaguha ibitekerezo byihuse bya DFM.Imashini yinyenyeri ifite imyaka irenga 15 yo gucunga inganda.Hano hari ibigo ibihumbi n'ibihumbi twakoreye inganda zitandukanye, ibihugu birenga 50 twohereje.
Kugenzura ubuziranenge:Ishami ryacu QA rikora ibyiringiro bikomeye bya qualtiy.Kuva mubikoresho kugeza ibicuruzwa byanyuma byoherejwe dukora igenzura rikomeye hamwe nibipimo mpuzamahanga.Bimwe mubice dukora ubugenzuzi bwuzuye nkuko abakiriya babisabye.
Gutanga Byihuse:Usibye abatwara abagenewe, dufite kandi umukozi wa DHL / UPS hamwe na forwarder ushobora kohereza ibice byawe hamwe no gutanga byihuse kandi byumvikana.
Serivisi
